Melting – The plants main heart, the furnace is a 450KW, 1000Hz medium frequency induction melting furnace of Inductotherm make with 150Kgs, 600Kg and 1250Kgs crucible
Moulding – Our moulding process includes hand moulding using CO2 sand and chemically bonded sand.We have moulding boxes of various sizes ranging 520mm X 400mm to 2000mm X 1200mm. We can also fabricate suitable boxes based on the requirement for moulding. Compacting of moulding sand is carried out by pnuematic hammers.
We also have facility to produce precision casting by LOST WAX PROCESS / INVESTMENT CASTING We can produce casting in the weight range of 50gms to 10.0Kgs by this process.
Fettling – Fettling shop includes facility for arc cutting, gas cutting, arc gouding, swing frame grinders, flexible shaft grinders, shot blasting machine and pneumatic tools for grinding.
Heat treatment furnace – Electric furnace – 3nos. Bogie type of capacity 800Kgs, 1500Kgss and 3000Kgs along with control chart recorders and required quenching facility. Heat treatment and shotblasting of bigger size castings are carried out at sub contract sources.
We also have arrangements for acid pickling, fascivation, electro polishing, primer coating, Hot dip Galvanising and Zinc plating
Material handling: Two 5mt and two 3mt EOT cranes with two 1mt Jib cranes.
Power: We have a connected load of 500 KVA along with captive power generation of 380 KVA.